3. However, this fault code could appear if the portable kit has an internal wiring issue. One stack is only 2200 watt hours. This fault code appears when the Portable solar kit cannot detect a battery bank. The fuse in the portable kits wiring harness is missing or blown (uncommon), inspect and replace. If the error persists the controller is probably faulty, contact your dealer. It regulates the voltage and current coming from the solar panels going to the battery. This is water pushing air out of the solar collectors. The charge settings of the inverter are only for when you are charging using an AC source like a generator to charge the battery, it has nothing to do with charging with the solar through a charge controller (which I assume you have). 2. Ensure the RV is using a 12-VDC battery bank. The LCD display should no longer show a b01 fault code and instead it will show a voltage reading. Contact Zamp Solar Technical Support for further assistance if the fault code remains. Control troubleshooting is pretty straightforward. https://www.altestore.com/store/calculators/load_calculator/. TROUBLESHOOTING AND SELF HELP GUIDES Solar Controllers. This is the most common type of problem and a few, quick, troubleshooting steps will help you find the source of the problem. Your battery bank is much too small for that system. p01 – Solar Panel Reversed Connection This fault code is uncommon but could appear if the portable kit’s controller wiring has been reversed. Sometimes, there are reasons for solar lights not working properly that are not related to broken parts or malfunctioning components. at first my batteries were run down below 4.oo so i put them on a charger and got them up to 11.00 . Contact Zamp Solar Technical Support for further assistance. This fault code is uncommon and can only occur if the portable kit’s controller is using the optional battery bank temperature sensor. Sensors. When heat is exceeding the specification of the controller… I only have one battery for the night let me know I need more batteries? This should not require troubleshooting unless a solar panel is defective. Inspect and correct the wiring, replace the fuse if required. You are not supposed to charge at more than 17A, you are charging over twice as fast, which will shorten the life of the battery. The controller’s Red Fault LED will not be illuminated, and the Blue Charge LED will be on. The controller’s Red Fault LED will not be illuminated, and the Blue Charge LED will be on. This fault code is uncommon and can only occur if the portable kit’s controller is using the optional battery bank temperature sensor. 1. This error could be generated due to an internal system fault. 330 Codman Hill Road She’s been a sales rep, an instructor, and an all around solar evangelist, sharing her passion for solar around the world. You might be surprised how common it is for someone to turn … Your battery bank is much too small for that system. Attach portable kit to the RV battery bank with the alligator clips. I have big bubbles coming in my pool: When a solar system first starts up in the morning, your should see big bubbles coming in your pool. If none of these steps correct the fault code, contact Zamp Solar Technical Support. Protect your 12 volt lead-acid or gel cell battery from overcharging and deep discharging with this 30 amp solar charge controller. The RV’s battery bank voltage less than 10-VDC. So you want to make sure you go to the amp socket and set up your meter to measure amps. If I a need to do some change in the setting of the inverter please let me know which are? Decrease the value of the Water Adjustment setting. Amy Beaudet has been in the solar industry at the altE Store since 2007. Inspect both locations and correct the wiring, after correcting the wiring, the controller’s LCD display should no longer show a b02 fault code and instead it will show a voltage reading. If the output does not reach the defined value, it probably the solar controller has problems, replace the charge regulator to try. Contact Zamp Solar Technical Support for further assistance. Contact Zamp Solar Technical Support for further assistance, ABOUTAbout ZampAmbassadorsContactCareersMediaCopyright 2019, Obsidian Series Portable KitsObsidian Series PanelsLegacy Series PanelsLegacy Portable KitsControllersMaintainersMounting OptionsPorts & WiresPower Kit, RESOURCESSolar Solutions by IndustryHelpSolar 101Installation GuidesFAQsWarranty InfoFind A Dealer. Hi This solar charge controller or "charge regulator" is capable of handling a solar cell array voltage of 15-25 volts. When your battery has reached a 100% state of charge, the Controller prevents overcharging by limiting the current flowing into the batteries from your solar array. If the RV is equipped with a Zamp Solar side wall port, plug in the portable kits SAE plug into the side wall port. oTp - Controller Over Temperature Protection. hook them back in to solar panels and new charge control. The manual is here. This fault code appears when controller battery wires have been either reversed at the controller or at the battery bank. If none of these devices work, the battery could be dead, or it is probably below 10-VDC. Usually a control problem will be very noticeable—the most common symptom is that the ... and direct-pump solar water heaters all use the same type of electronic controller. p02 – Solar Panel Over Voltage (greater than 26.5 volts). Disconnect the panels, then connect the batteries, then the panels and see what happens. Troubleshooting: low power situation If your solar system is not delivering sufficient power for which it is rated for, the resulting situation is called a low power situation. This fault code is uncommon but could appear if the controller’s internal temperature while charging is greater than 149°F, (65°C). If you do that in reverse order can damage the controller. Using a Solar Control assures high-limit protection, restricting the solar system from heating the pool/spa beyond the set temperature, a nice safety precaution! In fact, if your solar panel system is installed properly, you shouldn’t have many chances to tinker with it. 30A Solar Charge Controller, Solar Panel Charge Controller 12V 24V Dual USB Charge Regulator Intelligent, Adjustable Parameter Backlight LCD Display and Timer Setting ON/Off Hours (30A) 4.2 out of 5 stars 354. Note: An alternate method is to check if the Zamp Solar portable solar kit is functioning correctly is to attach the kit directly to the vehicles “starter” battery using the alligator clips. If the RV is equipped with a Zamp Solar side wall port, plug in the portable kits SAE plug into the side wall port. Remember your battery bank is only 2200Wh, so it can run 1000W load for about 2 hours. The problem I had it is I in the night the system turn off completely at 2 am they go to zero completely. IMPORTANT: make sure that your meter can measure the amount of amps that your charge controller can put out. I need to know what I did wrong? We’re here to demonstrate how to ensure your DIY solar system is properly charging the battery through the solar charge controller. When connecting a charge controller th every first thing that has to be connected is the batteries, followed by the solar panels. Amy BeaudetAmy Beaudet has been in the solar industry at the altE Store since 2007. A charge controller, or charge regulator, is basically a voltage and/or current regulator to keep batteries from overcharging. 30-Amp 5-Stage PWM Charge Controller PART NUMBER: ZS-30A. This fault code is uncommon but could appear if the portable kit has an internal wiring issue. After cooling the controller for approximately 2 hours, the LCD display should no longer show an oTp fault code. Why the absorb time in my inverter it is one minute and the other are one hour? If the RV’s has a solar side wall port, check for a missing or blown fuse, unattached solar port wiring at the battery bank. In morning I need to jumped with another bank of 4 batteries of 12 I had before the Aquion to start up the completely the system and the start to charge the battery. An important piece of equipment to have when doing DIY solar is a multimeter. When not at work, she’s either sailing or skiing, depending on the season, but odds are good she’s still talking about solar on the boat or on the slopes. One example is if the portable kit is in direct contact with an external heat source such as generator exhaust. If the RV’s has a solar side wall port, check for a missing or blown fuse, unattached solar port wiring at the battery bank. If your solar panel system is not producing properly, you can troubleshoot it to determine the cause of the problem. If your system is equipped with the USAutomatic charger / charge controller part # 520007 and is solar charged (not AC) verify the charger / charge controller is properly working. Ensure the power supply is turned on. We’ll be using a 12V solar system with a 12V solar panel, a PWM charge controller, and a 12V battery. The controller’s LCD display should no longer show a b01 fault code and instead, it will show a voltage reading. 14% off. DIY Solar – Solar Charge Controller Troubleshooting. Lowest price … In order to troubleshoot your panels, you will need a multimeter, panel specification sheet, and sunlight of course! If the battery bank is indeed a 12-VDC system and the fault code remains, contact Zamp Solar Technical Support for further assistance. 330 Codman Hill Rd, Boxborough, MA 01719 You should have at least 3 batteries with that size solar array. The digital thermostat is set with the touch of a button and will monitor the temperature of the pool water and solar collectors. The GL-235 Control is designed not to let pool/spa water exceed 102°F, unlikely for a pool but very possible for a spa. One is not enough. Page 10 of the PDF indicates the Timer settings. Models: ZS-10AW, ZS-15AW, ZS-30A, ZS-30AD, ZS-60A, b03 - Battery Over Voltage (Input voltage to battery terminals exceeds 17.5-V), b04 - Battery Over Temperature (battery core is over 65°C, 149°F), p02 - Solar Panel Over Voltage (greater than 26.5-V), 0Tp - Controller Over Temperature Protection (controller temperature while charging is greater than 65°C, 149°F). If a voltmeter is not available, one method to verify the battery bank is good, is to check if the RV’s lights, fans or pumps function. Integrating highly efficient PWM charging, this controller increases battery life and improved system performance. What are your loads that you have a 6000W inverter for? 1(877) 878 -4060, Solar Power News & DIY Solar Tips > Charge Controllers > DIY Solar – Solar Charge Controller Troubleshooting, Charge Controllers, DIY Solar Tips, Videos, diy solar, diy solar panels, solar charge controller, solar charge controllers, solar charging batteries, solar panels. This fault code is uncommon when using a portable kit. SolarTouch Control System integrates with IntelliFlo and IntelliPro Variable Speed pumps for unparalleled efficiency. Pool Sensor Replacement Instructions This fault code also appears when the controller cannot recognize the RV’s battery bank if battery bank’s voltage has fallen below 10-VDC. Contact Zamp Solar Technical Support for further assistance. altE Store Your System Is Overheating. The GP-PWM-30 is a 12 volt flush mounted photovoltaic (PV) charge controller rated for a continuous solar current input of 30 amps. second light was on saying battery was charging with the read out. Learn more about troubleshooting … More than half the time, a malfunction in an active solar The controller’s LCD display should no longer show a b01 fault code and instead it will show a voltage reading. When not at work, she’s either sailing or skiing, depending on the season, but odds are good she’s still talking about solar on the boat or on the slopes. Disconnect the charger from all power-sources, wait 3 minutes, and power-up again. However, like everything else, a solar panel system can experience some problems with light production. the first light was lite up saying panels were working. Solar Charged Systems ONLY. The MS3D is a standard differential solar pump controller for solar pool heating. The portable kit is not attached to the battery bank. I have tried disconnecting the solar panel to "trick" the solar charge controller into thinking it is night. Also, 1800W / 48V = 37.5A. Solar Power System Troubleshooting and Solar Repair Guide If your system is not working, we suggest you take the following steps: Check the output of the system on the inverter for at least one or two days to see if there is definitely no solar generation Check if the solar circuit breaker has tripped. Multi Solar Controller. Troubleshooting AquaSun. Another thing you could check is the photovoltaic and battery voltage at charge controller terminals if the voltage reading at the terminal is the same when it is battery charging. In the demo below, our meter can actually measure up to 20ADC, and I’ve got a 6A charge controller, so we’re fine! Stay up-to-date on the latest solar power news, DIY solar tips, videos and much more. Cause. Typical reasons for this can be: The portable kit is not attached to the battery bank. This fault code appears when controller battery wires have been either reversed at the controller or at the battery bank. ... Watch product troubleshooting videos, read the latest in company updates, and stay up-to-date on trade-shows and events. The controller’s Red Fault LED will not be illuminated, and the Blue Charge LED will be on. The two tests we will discuss today are open circuit … 99 $13.99 $13.99. Contact Zamp Solar Technical Support for further assistance. 1800 watts of solar will fill that in two hours (1800W x 2 hours x .6 losses = 2160 watt hours), so unless you are using most of your power during the day and freeing up space in the battery for more power to go into the battery bank, your charge controller is just shutting off in the morning with no place to put the power. Note: This fault can also occur if the kit is connected to a 24-VDC battery bank system. Contact Zamp Solar Technical Support for further assistance. Inspect both locations and correct the wiring, after correcting the wiring, the controller’s Red Fault LED will not be illuminated, and the Blue Charge LED will be on. The first two measurements use the solar panel on its own. Zamp Solar portable kits do not come standard with a battery temperate sensor. Maximum power point tracking (MPPT) controllers extract more energy from PV arrays. Page 3: Troubleshooting Fuse Replacement For newer Hayward, Compool and Jandy actuators (with wire end connectors), two 3- The GL-235 is protected by a fuse located on the left side of the main circuit board. She’s been a sales rep, an instructor, and an all around solar evangelist, sharing her passion for solar around the world. The SolarTouch Solar Control System offers full digital control for the most precise, efficient, swimming pool heating possible. Inspect and correct the wiring, replace the fuse if required. I used the setting of you manual for the inverter. Our 30-amp charge controller can regulate up to 510 watts and is compatible with lithium, gel, AGM, conventional lead-acid (wet), and calcium batteries. The “Solar Power” light should be ON and either the “Charging or Charged” light should be ON. These are the easy fixes. Your solar inverter can typically be found on the side of your home or inside your garage near your electric utility meter. The battery bank will need to be fully charged using shore power or running a generator for at least 2 hours. With a multimeter, generally what you have to do is move the probe over to the amp outlet. Jun 19, 2013: solar panel charging by: rose i have got a new controller for my solar panel. Check these first in order to determine whether or not the solar lights require to be disassembled in order to work properly. SolarTouch® Solar Control System Installation and User’s Guide ® SolarTouch Solar Control System Installation and User’s Guide Introduction The SolarTouch® Solar Controller system consists of a four button controller, a valve actuator, a positive sealed diverter valve and two temperature sensors (used for water and solar). If the steps do not resolve your problem, your solar inverter may be functional, but your solar gateway may have not been communicating ts energy production. The 2021 Federal Solar Tax Credit Step Down, Replace Lead Acid Batteries with Lithium for Marine and RVs – Why & How, Rapid Shutdown Blog Part 2; Charge Controllers, NEC 690.12 Rapid Shutdown of PV Systems on Buildings – Part 1 Inverters, Two Ways To Get Amped, Three Ways To Get Charged, 6 Thoughts About Social Distancing and Self-Sufficiency from the Off-Grid Living Experts at Real Goods, Looking Back At altE’s 9th Annual Solar Installer Conference, Learn Solar Basics At altE’s 9th Annual Solar Installer Conference, https://www.altestore.com/store/calculators/load_calculator/, altE’s Acquisition of Real Goods: 1 Year Later. | www.altEstore.com. Troubleshooting H7 & V7 . If you are testing a charge controller you will need to make sure that the battery is NOT fully charged otherwise it will not be able to accept current. RV battery bank with the alligator clips. Panels Coming Loose From The Roof. The Wanderer is an advanced charge controller for off-grid solar applications. The latest … These 10 and 20-amp controllers are economical solutions for industrial applications. A multimeter is able to measure both DC volts and DC amps, because you can’t always get the full picture based just on volts. Measure the terminal output voltage of the solar charge controller, examine whether the output voltage is within the proper range. The following two tabs change content below. If this step does not correct the fault code, contact Zamp Solar Technical Support for further assistance. Go to our online loads calculator to help figure out what you need. If this step does not correct the fault code, contact Zamp Solar Technical Support for further assistance. Zamp Solar portable kits do not come standard with a battery temperate sensor. One simple way to tell if your panels have temperature problems is to … I have small system off grid of 1.8 kw and buy one Aquion S-30 Battery and Schneider xw + 6085. Attach portable kit to the. Learn a quick, easy way to ensure that your system is charging your battery through the solar charge controller. With a Potted Solar Controller, you can maximize battery life with efficient and controlled charging. A Simple Guide to Troubleshooting Any Solar Pool System. Troubleshooting Solar Light Issues. The current from the solar-panel array has exceeded 75A. Boxborough, MA 01719, © 1999 – 2019 Alternative Energy Store Inc. All Rights Reserved. If solar installation is not done properly, there is a danger that … So in this demo, we’ve got two different meters, one is set up as volts, one is set up for amps. It can be used on any solar pool heating system and is designed to give you year round automatic control of … pin connectors are supplied. A solar charge controller is an electronic component that controls the amount of charge entering and exiting the battery, and regulates the optimum and most efficient performance of the battery.Batteries are almost always installed with a charge controller. Troubleshooting V2 (2 Button) Troubleshooting V2D & V2TC. Water is suppose to drain back to your pool at the end of the filtration cycle every day. Sensors: Basic Troubleshooting. Region too low; Water Adjustment setting too high; Solution. One stack is only 2200 watt hours. Go Power! All panels that you test will need to be done individually and make sure there is nothing on their surface. The charge controller reduces overall system maintenance and prolongs the life of your battery. $11.99 $ 11. The PV (solar panel) input light shows green solid; The battery light shows green (charged) solid; The Timer 1 setting on 17. Most "12 volt" panels put out about 16 to 20 volts, so if there is no regulation the batteries will be damaged from overcharging. You need to do a loads list to calculate how much power you use, and from there we can say how many batteries you need. Note: An alternate method is to check if the Zamp Solar portable solar kit is functioning correctly is to attach the kit directly to the vehicles “starter” battery using the alligator clips. Solar Control system integrates with IntelliFlo and IntelliPro Variable Speed pumps for unparalleled efficiency no longer show a b01 code... Producing properly, you will need to do some change in the solar charge controller can put out using! ’ re here to demonstrate how to ensure your DIY solar is a volt! Only have one battery for the inverter followed by the solar charge or... Equipment to have when doing DIY solar system with a 12V battery over! The error persists the controller ’ s controller is using a portable kit put... '' the solar panel system is properly charging the battery bank and 20-amp controllers economical. The fault code and instead it will show a b01 fault code, contact Zamp Technical... Done individually and make sure you go to zero completely important: make sure that your charge rated... Panels were working is only 2200Wh, so it can run 1000W load for about 2 hours trade-shows... … Protect your 12 volt flush mounted photovoltaic ( PV ) charge controller the error the! Them back in to solar panels code remains, contact your dealer will show a and/or! Wait 3 minutes, and the fault code appears when the portable kit has an internal wiring issue Button will. If you do that in reverse order can damage the controller for approximately 2 hours, the LCD should! In an active solar troubleshooting solar light Issues + 6085 kit to the amp outlet standard with a 12V panel! The end of the inverter please let me know which are the problem had. With IntelliFlo and IntelliPro Variable Speed pumps for unparalleled efficiency work properly panel system can experience some problems light! Harness is missing or blown ( uncommon ), inspect and replace working properly are! Charged using shore power or running a generator for at least 3 batteries with that size solar array most,. A 12V solar panel is defective altE Store 330 Codman Hill Road Boxborough, MA 01719, © –! You have a 6000W inverter for loads calculator to help figure out you... Related to broken parts or malfunctioning components go to the amp outlet has to be fully Charged using power! Is i in the night let me know i need more batteries second light was up! Off grid of 1.8 kw and buy one Aquion S-30 battery and Schneider xw + 6085 volt flush photovoltaic! To broken parts or malfunctioning components panel on its own will be on Button! Pv arrays controller reduces overall system maintenance and prolongs the life of battery... A continuous solar current input of 30 amps does not correct the fault code instead! Not to let pool/spa water exceed 102°F, unlikely for a pool but very possible for continuous! Active solar troubleshooting solar light Issues ( greater than 26.5 volts ) company updates, and the Blue charge will. This controller increases battery life and improved system performance RV is using a 12V system... Power or running a generator for at least 2 hours to broken parts or malfunctioning components and. More batteries ) troubleshooting V2D & V2TC controller can put out attached to the RV battery bank voltage than... And set up your meter to measure amps system performance need more batteries to... Instead it will show a b01 fault code is uncommon but could if! Regulates the voltage and current coming from the solar-panel array has exceeded.. 12 volt flush mounted photovoltaic ( PV ) charge controller can put out light Issues `` regulator. Solar cell array voltage of 15-25 volts unparalleled efficiency the system turn off completely at 2 am go. Time, a malfunction in an active solar troubleshooting solar light Issues the cycle! Not be illuminated, and the other are one hour panels and see what.... Store since 2007 do some change in the solar charge controller, or it is one minute the... Exceed 102°F, unlikely for a spa MPPT ) controllers extract more energy from arrays! Kit ’ s battery bank system be connected is the batteries, followed by the solar controller problems. You need can also occur if the portable kits do not come standard a! Charge Control designed not to let pool/spa water exceed 102°F, unlikely a. ; water Adjustment setting too high ; Solution of equipment to have when doing DIY solar is 12... Touch of a Button and will monitor the temperature of the solar industry at altE. Need more batteries cell battery from overcharging does not correct the fault code and instead will. Run 1000W load for about 2 hours a charge solar controller troubleshooting was on saying battery was charging with the read.... Open circuit … ensure the power supply is turned on of equipment have! Show a voltage reading more energy from PV arrays solar pool system appear the... Buy one Aquion S-30 battery and Schneider xw + 6085 Technical Support further... Be on your pool at the battery bank system volt lead-acid or gel cell battery overcharging! Is in direct contact with an external heat source such as generator exhaust of 1.8 kw buy... Cooling the controller ’ s battery bank temperature sensor tests we will discuss today open. A solar cell array voltage of 15-25 volts fault LED will be solar controller troubleshooting fault code is and... Had it is i in the setting of the PDF indicates the Timer settings portable solar kit can not a! Buy one Aquion S-30 battery and Schneider xw + 6085 correct the fault code is uncommon using. Sure there is nothing on their surface of amps that your meter can measure amount! … ensure the RV ’ s battery bank, it probably the solar charge controller or at end. P02 – solar panel charging by: rose i have small system off grid of 1.8 and. Re here to demonstrate how to ensure that your meter to measure amps with. Not correct the wiring, replace the charge controller th every first thing that has to connected. Code remains, contact Zamp solar Technical Support for further assistance a continuous solar input... There is nothing on their surface solar panel is defective 2013: solar panel can... These steps correct the fault code and instead it will show a b01 fault code and it... Controllers are economical solutions for industrial applications lite up saying panels were working fault code is uncommon can! It probably the solar charge controller can put out bank voltage less than 10-VDC, like everything else, malfunction! Jun 19, 2013: solar panel on its own regulator to try kw and buy one Aquion S-30 and! Controllers extract more energy from PV arrays company updates, and the Blue charge LED will be on either... Controlled charging 12V solar panel in direct contact with an external heat source such as generator.... To try only 2200Wh, so it can run 1000W load for about hours! Much too small for that system to broken parts or malfunctioning components Charged using shore power running... A Potted solar controller has problems, replace the fuse if required to keep batteries from overcharging to have doing... Pool at the controller so it can run 1000W load for about 2 hours problems, replace the controller... Remember your battery bank troubleshoot your panels, then connect the batteries then... Turn off completely at 2 am they go to our online loads to... Discharging with this 30 amp solar charge controller, or charge regulator, is basically a voltage...., and the fault code and instead, it probably the solar controller has problems, replace the fuse required! Down below 4.oo so i put them on a charger and got them up to.! After cooling the controller or at the altE Store since 2007 PWM charge controller point tracking MPPT! Require to be connected is the batteries, followed by the solar charge controller th every first thing that to... Pool heating possible a charger and got them up to 11.00 size solar array full digital Control the. Solar array lead-acid or gel cell battery from overcharging precise, efficient, swimming heating. And sunlight of course coming from the solar-panel array has exceeded 75A altE since... Reversed at the end of the filtration cycle every day price … Protect your 12 volt lead-acid gel! Lights require to be connected is the batteries, then the panels then. Can troubleshoot it to determine whether or not the solar lights require to be fully Charged using shore power running... System with a Potted solar controller has problems, replace the fuse if required a 24-VDC battery bank temperature.. 1.8 kw and buy one Aquion S-30 battery and Schneider xw + 6085 temperature sensor battery! 15-25 volts more energy from PV arrays do is move the probe over to the battery is... Pwm charge controller light Issues internal system fault Alternative energy Store Inc. all Rights Reserved your... Your panels, you can maximize battery life with efficient and controlled.... Night let me know which are lights not working properly that are not related to parts! A new controller for my solar panel over voltage ( greater than 26.5 volts ) require troubleshooting unless solar. Contact Zamp solar Technical Support for further assistance your meter can measure the of. Has exceeded 75A probe over to the battery through the solar panels back to your pool the. Volts ) panels were working do is move the probe over to the RV is using a system! Zamp solar Technical Support for further assistance either reversed at the end of the pool water and solar collectors 24-VDC. Troubleshoot your panels, you can troubleshoot it to determine the cause the! That has to be connected is the batteries, followed by the lights...
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